Mass spectrometric observations of metal oxychlorides produced by oxidation-chlorination reactions

It was recently reported that Cr2O3-forming alloys show less corrosion resistance than Al2O3-forming alloys in Cl2/O2 mixtures, which is attributed to the formation of porous Cr2O3 scales and stable CrO2Cl2 vapor species. This paper reports the results of direct mass spectrometric observations with a high-pressure sampling mass spectrometer of these metal oxychlorides forming on the surfaces of Hastelloy S and Alloy 600 superalloys. Samples were preoxidized for 2 hrs at 900 C before the exposure to a O2/Ar gas mixture containing 1 percent Cl2. Results of X-ray diffraction showed scales containing Cr2O3 and NiCr2O4 on both alloys. After exposure to Cl2, large quantities of Cr2O2Cl2 were demonstrated for both alloys, indicating that this is a route for the breakdown of Cr2O3 scales. The Mo present in the Hastelloy S leads to more rapid attack by Cl2, resulting in the formation of MoO2Cl2.