Development of a tethered satellite force transducer

The SEDS (Small Expendable Deployer System)/Delta II is a demonstration flight of a tethered satellite deployer system. The satellite or end mass payload, which is deployed and tethered to the Delta II rocket, is instrumented to determine its dynamics during deployment. A three-component force transducer or strain-gage balance was developed to measure tether tension on the end-mass side of the tether. The transducer was designed to measure tensions up to 20N in each direction and resolve tensions as low as 0.002N. In addition, the transducer was required to withstand the shock, vibration, and temperature excursions of the mission. The development of the transducer from design to testing and integration is discussed.