Metastable Demixing of Supercooled Cu-Co and Cu-Fe Alloys in an Oxide Flux

A systematic study on the liquid separation in supercooled Cu-Co and Cu-Fe alloys was performed using a melt fluxing which permits high supercooling to be achieved. Moreover, this method renders it possible to directly measure binodal temperatures and establish metastable liquid miscibility gap (LMG). All phase-separated samples at compositions ranging from 10 to 80 wt pct Co or to 83 wt pct Fe were found to exhibit droplet-shaped morphologies, in spite of various droplet distributions. Uniformly dispersed microstructures were obtained as the minority component was less than 20 vol.%; while beyond this percentage, serious coarsening was brought about. Calculations of the miscibility gap in the Cu-Co system and Stokes movement velocity of Co and Fe droplets in Cu matrix were made to analyze the experimental results.