Rocket Engine Clustering and Vehicle Integration as Influenced by Base Thermal Environments

Clustered rocket engines create severe thermal environments in the base of rocket vehicle stages. Boosters burning hydrocarbon fuels experience severe radiant heating early in flight; as the plumes interact at higher altitudes, convective heating becomes significant. For hydrogen-fueled upper stages radiation is not important, but convective heating is severe during the entire stage operation. Predicted and measured heating rates are discussed. The base region thermal environments of stages with clustered engines present a variety of engine/vehicle interaction problems. Components and structures in the base region, including the rocket engines, cannot survive radiant and convective heating from engine exhausts without such remedies as protective insulation, shielding, air-scooping, and proper disposal of the fuel-rich turbine exhaust gases. Different thermal protection concepts evolve for booster and upper stages due to the differences in ground test and flight environments. Solutions to the engine/vehicle interaction and design integration problems are described.