Lightweight Aluminum Mirrors Using Foam Core Sandwich Construction

The possible use of all aluminum mirrors made from thin faceplates supported by aluminum foam is explored from an optomechanical design and fabrication perspective. Foam mirrors can be relatively cheaply and easily made using conventional foam fabrication and diamond turning; such a mirror recently flew for the first time on the Stardust mission. The proposed structural concept is highly weight efficient and should not be prone to quilting. The weight and structural stability of such mirrors is presented, along with plans underway at GSFC for developing this concept.