Study of large flexible tunnel for shuttle/payload interface

A theoretical and preliminary design study of a large flexible tunnel for use at the shuttle/payload interface is discussed. The theoretical study consisted of evaluating various design concepts and determining their adaptability to the tunnel requirements. The theoretical study culminated in the selection of one concept. The selected concept was documented with preliminary drawings of a full-scale ground test model. Supporting preliminary structural, thermal, micrometeoroid, material, and weight analyses were conducted. The specified tunnel requirements could be broadly grouped into two categories; environmental and performance. The environmental requirements were those ambient conditions and loads associated with ground, launch, space and reentry of the shuttle vehicle. Materials are presently available which will meet all these environmental requirements and can be designed into the structure to withstand the specified loads.