Simplifier cut core inductor design

Advantages of specifying C cores and cut toroids fabricated from grain oriented silicon steels for use in high frequency power converters and pulse width modulated switching regulators are discussed. A method for rating cores assigns to each core a number which is the product of its window and core cross section area, called 'Area Product A sub p.' A correlation between the A sub p numbers and current density for a given temperature rise was developed. Also, straight line relationships were developed for A sub p and volume, A sub p and surface area, and A sub p and weight. These relationships can be used to simplify and standardize the process of inductor design. They also make it possible to design inductors of small bulk and volume or to optimize efficiency.