Space transportation system disconnect

The use of medium duty 300 psi fluid disconnects for orbital servicing was demonstrated to be both practical and technically feasible. A prototype disconnect was designed and tested, based on criteria formulated from a survey of expected usage requirements for orbital servicing concepts. Testing involved the comparison of three seal materials (EPR, Neoprene and Teflon), and two test media (helium and Freon 21), and was conducted over a temperature range of -150 F to +225 F. Results indicate low helium leakage (10 to the -4 power sccs) and extremely low engagement forces (56 lb sub f). Testing was also performed on a new seal design. Design concepts for a cryogenic disconnect and a high pressure disconnect were investigated. Results of an industry survey for usable orbital servicing disconnects and areas needing attention in future studies are discussed.