Development of a static feed water electrolysis system

A one person level oxygen generation subsystem was developed and production of the one person oxygen metabolic requirements, 0.82 kg, per day was demonstrated without the need for condenser/separators or electrolyte pumps. During 650 hours of shakedown, design verification, and endurance testing, cell voltages averaged 1.62 V at 206 mA/sq cm and at average operating temperature as low as 326 K, virtually corresponding to the state of the art performance previously established for single cells. This high efficiency and low waste heat generation prevented maintenance of the 339 K design temperature without supplemental heating. Improved water electrolysis cell frames were designed, new injection molds were fabricated, and a series of frames was molded. A modified three fluid pressure controller was developed and a static feed water electrolysis that requires no electrolyte in the static feed compartment was developed and successfully evaluated.