Pultrusion process development for long space boom models

Long flexible boom models were required to develop ground vibration test methods for very low frequency space structures with applications to the proposed MAST program and Space Station. Pultruded quasi-isotropic composite beams were selected as an option over extruded aluminum alloy structures because of the lower cost potential, higher specific strength, flexural properties, and dynamic similarity considerations. A comparison is made of four different pultrusions having varied matrices and fiber orientations. Test results indicate that the pultrusion process can be used to produce quasi-isotropic composite structures by selective fiber orientation using the knit-lock fabric concept.