Review of convectively cooled structures for hypersonic flight

Resurgent interest in development of Aerospace Plane and Orient Express type vehicles promises to stretch structural technology for hypersonic flight vehicles to the uppermost limits. Significant portions of the structure may require active cooling of some type to survive hostile environments. Despite a lack of recent research activity for cooled structures, a significant body of unclassified knowledge exists concerning such structures. Contractual and in-house research conducted mainly by NASA's Langley Research Center during the 60's and 70's on vehicles very similar to the proposed Orient Express has provided a substantial data base for convectively cooled hypersonic flight structures. Specifically, results are presented for regeneratively cooled structural concepts which have a relatively high heat flux capability and use the hydrogen fuel directly as a coolant; and for structural concepts which use a secondary coolant loop to absorb incident heating and then transfer the absorbed heat to the liquid hydrogen fuel as it flows to the engines. Results are presented to indicate application regions in terms of heat flux capability for various concepts and benefits for each concept. Experience gained and costs are discussed in terms of heat flux capability for various concepts and benefits for each concept. Additionally, experience gained and cost involved with design, fabrication, and testing of full-scale convectively cooled structures are discussed.