Pultrusion process characterization

Pultrusion is a process through which high-modulus, lightweight composite structural members such as beams, truss components, stiffeners, etc., are manufactured. The pultrusion process, though a well-developed processing art, lacks a fundamental scientific understanding. The objective here was to determine, both experimentally and analytically, the process parameters most important in characterizing and optimizing the pultrusion of uniaxial fibers. The effects of process parameter interactions were experimentally examined as a function of the pultruded product properties. A numerical description based on these experimental results was developed. An analytical model of the pultrusion process was also developed. The objective of the modeling effort was the formulation of a two-dimensional heat transfer model and development of solutions for the governing differential equations using the finite element method.