Metallized gelled propellants: Oxygen/RP-1/aluminum combustion experiments

A series of combustion experiments using metallized gelled liquid propellants were conducted. These experiments used a small 30- to 40-lb(sub f) thrust engine composed of a modular injector, igniter, chamber and nozzle. The fuels used were traditional liquid RP-1 and gelled RP-1 with 0-wt percent, 5-wt percent, and 44-wt percent loadings of aluminum and gaseous oxygen and the oxidizer. Ten different injectors were used during the testing: 6 were for the baseline O2/RP-1 tests and 4 for the gelled fuels. Relatively high C-star efficiencies were obtained with gelled RP-1 (0-wt% RP-1/Al) and metallized 5-wt% RP-1/Al over the O/F range tested: 90-98%. A peak of 98 percent efficiency was reached with ungelled O2/RP-1 and up to 95% efficiency was obtained with gelled RP-1/Al (55-wt% Al). Injector erosion was evident with the 55-wt% testing, while there was little or no erosion seen with the gelled RP-1 with 0 and 5-wt% Al. A protective layer of gelled fuel formed in the firings that minimized the damage to the rocket injector face. This effect may provide a useful technique for engine cooling.