A Method for Sizing Booster Charges in Pyrotechnic Mechanisms

Since no generally accepted guidelines exist on sizing booster charges to assure functional margins in pyrotechnically actuated devices, a study was conducted to provide an approach to meet this need. An existing pyrovalve was modified from a single cartridge input to a dual-cartridge input with a booster charge. The objectives of this effort were to demonstrate an energy-based functional margin approach for sizing booster charges, and to determine booster charge energy delivery characteristics in this valve. Functional margin was demonstrated by determining the energy required to actuate the valve through weight drop tests for comparison to the energy delivered by the cartridge and booster charge in firings in the modified valve. The results of this study indicated that this energy-based approach fully met the study objectives, showing its usefulness for this and possibly other pyrotechnic devices.