Aerogel Projects Ongoing in MSFC's Engineering Directorate

When we speak of an aerogel material, we are referring more to process and structure than to a specific substance. Aerogel, considered the lightest solid material, has been made from silica for seventy years. Resorcinol-formaldehyde, organic aerogels have been developed more recently. However, aerogel can be made from almost any type of substance, even lead. Because an aerogel is mostly air (about 99%), the solid substance used will affect the weight very little. The problem with aerogels is their low tensile strength and lack of elasticity. Therefore, the challenge is to find ways to make the stronger or ways to circumvent the strength issue. Organic aerogels have slightly higher strength than base silica aerogels, while the carbonized version has three to five times the break strength of the base aerogel.