Corrections of Heat Flux Measurements on Launch Vehicles

Knowledge of aerothermally induced convective heat transfer is important in the design of thermal protection systems for launch vehicles. Aerothermal models are typically calibrated via the data from circular, in-flight, flush-mounted surface heat flux gauges exposed to the thermal and velocity boundary layers of the external flow. Typically, copper or aluminum Schmidt- Boelter gauges, which take advantage of the one-dimensional Fourier's law of heat conduction, are used to measure the incident heat flux. This instrumentation, when surrounded by low-conductivity insulation, has a wall temperature significantly lower than the insulation. As a result of this substantial disturbance to the thermal boundary layer, the heat flux incident on the gauge tends to be considerably higher than it would have been on the insulation had the calorimeter not been there. In addition, radial conductive heat transfer from the hotter insulation can cause the calorimeter to indicate heat fluxes higher than actual. An overview of an effort to develop and calibrate gauge correction techniques for both of these effects will be presented.