A Carbon Arc Apparatus For Production Of Nanotubes In Microgravity

Although many methods are available for production of single-walled carbon nanotubes (SWNTs), the conventional carbon arc process remains the most popular due to its simplicity and large production rate. However, high temperatures inside the carbon arc generate strong buoyancy driven convection, and it is hypothesized that the non-uniform environment created by this flow will have large effects on the growth and morphology of SWNTs produced by the arc process. Indeed, using normal gravity experiments, Marin et al. have demonstrated that changes in the buoyant convection plume produced by altering the arc electrode orientation can be used to change the diameter distribution of the SWNTs produced; an effect they attribute to changes in the temperature of the local nanotube growth environment. While these experiments present convincing evidence that buoyant convection has a strong effect on nanotube growth, normal gravity experiments are severely limited in scope. The ideal way to study the effect of buoyancy on SWNT production is to remove it completely. Toward this goal, a microgravity carbon arc reactor has been designed for use in the NASA Glenn 2.2 and 5 second drop towers. Although simple in principle, conventional carbon arc machines, which generally employ large reaction chambers and require heavy duty welding power supplies capable of supplying kilowatts of power, are not suitable for microgravity experiments. Here we describe a miniature carbon arc machine for SWNT production that fits into a conventional drop rig for use on the NASA Glenn 2.2 and 5 second drop towers, but that has a performance (production rate) that is better than most large ground-based machines.