Cyclic Oxidation Modeling and Life Prediction

The cyclic oxidation process can be described as an iterative scale growth and spallation sequence by a number of similar models. Model input variable include oxide scale type and growth parameters, spalling geometry, spall constant, and cycle duration. Outputs include net weight change, the amounts of retained and spalled oxide, the total oxygen and metal consumed, and the terminal rates of weight loss and metal consumption. All models and their variations produce a number of similar characteristic features. In general, spalling and material consumption increase to a steady state rate, at which point the retained scale approaches a constant and the rate of weight loss becomes linear. For one model, this regularity was demonstrated as dimensionless, universal expressions, obtained by normalizing the variables by critical performance factors. These insights were enabled through the use of the COSP for Windows cyclic oxidation spalling program.