The Surface-Tension Method of Visually Inspecting Honeycomb-Core Sandwich Plates

When one face of a metal-honeycomb-core sandwich plate is heated or cooled relative to the other, heat transfer through the core causes the temperature on each face at the lines of contact with the core to be slightly different from that on the rest of the face. If a thin liquid film is applied to the face, the variation of surface tension with temperature causes the liquid to move from warmer to cooler areas and thus to develop a pattern corresponding to the temperature pattern on the face. Irregularities in the pattern identify the locations where the core is not adequately bonded to the face sheet. The pattern is easily observed when a fluorescent liquid is used and illumination is by means of ultraviolet light. Observation in ordinary light is also possible when a very deeply colored liquid is used. A method based on the use of a thermographic phosphor to observe the temperature pattern was found to be less sensitive than the surface-tension method. A sublimation method was found to be not only less sensitive but also far more troublesome.