Orion PA-1 Thermal Flight Operations and Lessons-Learned

The Orion Pad Abort 1 Flight Test occurred on May 6th, 2010 at White Sands Missile Range in New Mexico. The test was the first for the Orion vehicle and was primarily a test of the Orion Launch Abort System’s ability to execute an abort from the launch pad. The test was successful, and, in most cases, results were well within predicted outcomes. For this test, the thermal control subsystem was an inherent part of the flight operations team. The thermal team provided pre-launch predictions of component temperatures, set component temperature limits, and monitored those limits during the flight operations process as part of the primary flight operations team. The thermal team was also responsible for day-of-flight predictions of the main abort motor’s propellant mean bulk temperature, a key launch constraint for the test. After the test, thermal data was collected, reviewed, and compared against pre-launch predictions showing very good agreement in most areas. Based on the pre-test and flight operations experience, a detailed list of lessons learned has been developed and will be reviewed prior to potential future Orion or other such flight tests.