In-Situ Alloying of GRCop-42 via Additive Manufacturing: Precipitate Analysis

In situ alloying of elemental Cu, Cr, and Nb to form GRCop-42 (Cu-4at. % Cr-2at. % Nb)using laser powder bed fusion (LPBF) additive manufacturing (AM) was successful. Evaluation of the in situ alloyed GRCop-42(ISGRCop-42) was conducted using phase extraction to explore the effects of AM process conditions on the formation of Cr2Nb precipitates from elemental powders. It was found that ISGRCop-42successfully and repeatedly formed Cr2Nb at a yield as high as 89%of potential Cr2Nbcontent. Initial work shows that powder preparation was the most influential factor in alloying success, followed by laser power.