Extravehicular Mobility Unit System-Level Model (SINDA EMU) Usage for Operational Mitigations in Support of US EVA 80

During United States Extravehicular Activity 80 (US EVA 80), water was observed in the helmet of an Extravehicular Mobility Unit (EMU) during cabin repressurization. Through a comparative analysis and Test, Teardown, and Evaluation (TT&E) of this EMU, the most likely cause of the US EVA 80 water failure was determined to be sublimator carryover caused by a comparatively high latent load (water vapor production by the crewmember). High latent load can be reduced by the crewmember adjusting the thermal control valve (TCV) setting on the EMU to prevent the onset of significant sweating. To reduce the risk of high latent load leading to water in the helmet, a potential warning system was developed using the Systems Improved Numerical Differencing Analyzer EMU model (SINDA EMU). The goal of this warning system is to alert the crewmember when they are producing a high latent load and recommend adjustment of the TCV to increase cooling. This warning system was designed to ensure high risk conditions are avoided while simultaneously preventing a system that warns the crewmember too frequently. Theoretical tests of the warning system through modeling calculated that if the warning system were used during US EVA 80, the total latent load could have been reduced by up to 33% which would have significantly reduced the risk of water in the helmet. This analysis also investigated the effectiveness of the warning system on EVAs that occurred after US EVA 80.