Accommodation of Posture Variations in Lower Head for Maxillofacial Protective Equipment Design

In order to optimize maxillofacial protective equipment design for Soldiers, the face shape and size were analyzed for changes from a baseline neutral pose to functional poses or jaw motions. A dynamic 3D scanner captured the head and face shapes in several different poses, for example, pronouncing vowel sounds or mimicking yawning or chewing. The face landmarks showed unique excursion patterns, not represented in “static” anthropometry, for example, a 49 mm downward chin motion when yawning. A design demo was simulated to show the mandible shield size required to accommodate the different poses.