Development of high viscosity coatings for advanced Space Shuttle applications

Laboratory studies for increasing the thermal resistance of high viscosity coatings for silica reusable surface insulation are presented. The coatings are intended for the reentry temperature associated with advanced Space Shuttle applications which will involve aerodynamic shear forces during entry from earth orbits. Coating viscosity was increased by (1) reduction in the concentration of the low viscosity additive B2O3; (2) reduction in the particle size of the constituent powders in coatings; and (3) addition of a high viscosity glass former (GeO2). A coating system was produced by combining the three methods which showed apparent higher viscosity than the current coating, while satisfying all the current Shuttle Orbiter coating requirements.