Feasibility of SPF/DB titanium sandwich for LFC wings

The feasibility of fabricating SPF/DB titanium structures of sufficient smoothness to be used for laminar flow wing surfaces was demonstrated. Two methods of fabricating panels which meet the surface smoothness criteria were demonstrated. The first consists of superplasticity forming/diffusion bonding a panel using steel dies, then machining the surface to the required flatness and finish after forming. This approach, however, was estimated to be more costly than the second approach, in which the panel is formed against ceramic platens which produce the desired surface smoothness without subsequent finishing. Four panels were fabricated, and their surface quality was evaluated. The specified criteria for waviness compared with actual measured values on the panels is shown. The acceptable surface quality as well as feasibility of the laminar flow control surface design, in which separate strips incorporating the boundary layer bleed provisions are bonded into slots on the surface, was also demonstrated.