NDE of simulated Space Shuttle tile disbonds

A technique which involves the use of ultrasonic Lamb waves for assaying the structural integrity of adhesive bonds between layered materials on thin metal plates, particularly with regard to the Shuttle TPS, is presented. The Lamb waves are generated by a pulse impact, resulting in surface waves propagating radially at 2.4 mm/microsec. Trials were performed with the sound waves applied to samples, of aluminum similar to the Orbiter external skin, which were coated with Teflon and a RTV silicone screed. The goal was to detect localized debonded areas or potentially debonded areas, which, during reentry, could result in blistering of the aluminum skin. The ultrasonic probes are described, noting the usage of broadband ultrasonic harmonics and a minicomputer processor. The testing system was found to accurately identify weakened bonds by the ratio of high and low frequency component areas of the received signal of the Lamb waves sent across the surface.