An inviscid three-dimensional analysis of the Space Shuttle main engine hot-gas manifold

A numerical study using an inviscid three-dimensional Lagrangian fluid dynamics code has been conducted as a part of an overall effort to understand the flow behavior in the SSME fuel side hot-gas manifold. The model simulates flow from the high-pressure fuel turbine exit through the transfer ducts, including the effects of swirl, inlet flow symmetry, and presence of straightening vanes and struts; a separate, more-detailed effort is in progress that includes viscosity and turbulence effects. The simplified model presented is divided into two parts, the first includes the 180-degree turnaround duct downstream of the turbine exit and the spherical fuel bowl section, while the second models the three transfer ducts. The two parts of the model are coupled together with the interface conditions being updated through iteration. Results indicate that a transverse pressure differential of 165 psi would be imposed on the turbine exit and that unstable flow separation occurs around the vanes, struts, and within the transfer ducts. The three transfer ducts show a mass flux split of approximately 41, 21, and 38 percent. Results to date are encouraging that certain flow characteristics can be usefuly represented using a relatively coarse grid inviscid code.