Development of lightweight, glass mirror segments for the Large Deployable Reflector

Accomplishments in the development of lightweight, honeycomb-core, sandwich mirror blanks made of borosilicate and high-silica glasses at the University of Arizona for the Large Deployable Reflector program are described. In this paper, work spanning the last 2 years is reported, highlighting a new mirror blank fabrication technique that permits the fabrication of the honeycomb core integrally with the front and back plates of the blank in a single furnace cycle. Two types of mirror blanks made by this method, an off-axis, aspheric segment and a smaller Vycor circular piece, are described. The fabrication of two off-axis, aspheric mirror segments is also described. Cryogenic test results are included on the test of a 38-cm diameter, lightweight, honeycomb core, sandwich mirror made of Pyrex.