Influence of low-gravity solidification on heterogeneous nucleation in stable iron-carbon alloys

The effect of gravity on the processes of nucleation and growth of Fe-C alloys during directional solidification was investigated in experiments in which inoculated and uninoculated samples of an alloy of the gray iron type were solidified on ground (1 g) and under the low-gravity (low-g) and high-gravity (high-g) conditions obtained by aircraft parabolic flights. It was found that a higher number of grains was obtained during solidification in high-g condition, due to higher convection in high-g. It was demonstrated that grain multiplication due to convection can contribute up to 23 percent of the total number of grains resulting from heterogeneous nucleation of uninoculated samples. For the case of inoculated samples, it was found that the contribution of the convection-induced nucleation can be as high as 30 percent, but can be zero at very low or very high grain numbers.