A direct-interface fusible heat sink for astronaut cooling

Astronaut cooling during extravehicular activity is a critical design issue in developing a portable life support system that meets the requirements of a space station mission. Some the requirements are that the cooling device can be easily regenerable and nonventing during operation. In response to this, a direct-interface, fusible heat sink prototpye with freezable quick-disconnects was developed. A proof-of-concept prototype was constructed and tested that consists of an elastic container filled with normal tap water and having two quick-disconnects embedded in a wall. These quick-disconnects are designed so that they may be frozen with the ice and yet still be joined to the cooling system, allowing an immediate flow path. The inherent difficulties in a direct-interface heat sink have been overcome, i.e., (1) establishing an initial flow path; (2) avoiding low-flow freeze-up; and (3) achieving adequate heat-transfer rates at the end of the melting process. The requirements, design, fabrication, and testing are discussed.