Steady state modeling of large diameter crystal growth using baffles

Buoyancy driven flow in the crystal melt is one of the leading causes of segregation. Natural convection arises from the presence of thermal and/or solutal gradients in the melt and it is not possible to completely eliminate the convection even in the low gravity environment of space. This paper reports the results of computational modeling research that is being done in preparation for space-based experiments. The commercial finite element code FIDAP was used to simulate the steady convection of a gallium-doped germanium alloy in a Bridgman-Stockbarger furnace. In particular, the study examines the convection-suppressing benefits of inserting cylindrical baffles in the molten region to act as viscous dampers. These thin baffles are assumed to be inert and noncontaminating. The results from this study show the manner in which the streamlines, velocities, and temperature fields at various gravity levels are affected by the presence of baffles. The effects of changing both the number and position of the baffles are examined and the advantages and disadvantages of using baffles are considered.