Alignment Measurement of the New Horizons (NH) High Gain Antenna (HGA) in the Thermal/Vacuum Chamber using Photogrammetry

The New Horizons (NH) spacecraft, launched in January, 2006, is the first mission to explore the planet Pluto and the icy bodies at the edge of the Solar system making up the Kuiper belt. NH utilizes a shaped parabolic High Gain Antenna (HGA) to transmit and receive data over the vast 3 billion mile distance it will travel. Proper maintenance of the HGA shape and alignment at cryogenic temperatures (90 K) is a critical element to ensure mission success. We describe the hardware and methods that were used to validate the displacement/deformation predictions of the HGA reflector during thermal/vacuum testing of the HGA system. The smallest deformation predictions to be measured on the HGA were on the order of +/-0.015 inches. Measurement of the resulting change of the HGA system boresight due to the HGA deformation was also desired. Performance of these alignment measurements inside a thermal/vacuum chamber could not be performed with conventional alignment equipment, namely due to the inability to send personnel into the chamber to perform the measurements due to the temperature extremes and vacuum. The Photogrammetry (PG) system was chosen to perform the measurements since it is a non-contact measurement system, measurements can be made relatively quickly and accurately, and the camera can be operated remotely. This method had been previously proven for WMAP. The hardware and methods developed to perform the NH alignment measurements using PG proved to be successful. The measured increase in the HGA RMS surface distortion as a result of going cold was approx. 0.012 inches, indicating that the +/-0.015 inches RF requirement was met. This measured deformation resulted in a change in alignment of the HGA system boresight of less than 0.008 degrees, meeting the requirement of 0.020 degrees.