Computational Study of the CC3 Impeller and Vaneless Diffuser Experiment

Centrifugal compressors are compatible with the low exit corrected flows found in the high pressure compressor of turboshaft engines and may play an increasing role in turbofan engines as engine overall pressure ratios increase. Centrifugal compressor stages are difficult to model accurately with RANS CFD solvers. A computational study of the CC3 centrifugal impeller in its vaneless diffuser configuration was undertaken as part of an effort to understand potential causes of RANS CFD mis-prediction in these types of geometries. Three steady, periodic cases of the impeller and diffuser were modeled using the TURBO Parallel Version 4 code: (1) a k-ε turbulence model computation on a 6.8 million point grid using wall functions, (2) a k-ε turbulence model computation on a 14 million point grid integrating to the wall, and (3) a k-ω turbulence model computation on the 14 million point grid integrating to the wall. It was found that all three cases compared favorably to data from inlet to impeller trailing edge, but the k-ε and k-ω computations had disparate results beyond the trailing edge and into the vaneless diffuser. A large region of reversed flow was observed in the k-ε computations which extended from 70 to 100 percent span at the exit rating plane, whereas the k-ω computation had reversed flow from 95 to 100 percent span. Compared to experimental data at near-peak-efficiency, the reversed flow region in the k-ε case resulted in an underprediction in adiabatic efficiency of 8.3 points, whereas the k-ω case was 1.2 points lower in efficiency.