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Fabrication of Single Crystal MgO CapsulesA method has been developed for machining MgO crystal blocks into forms for containing metallic and silicate liquids at temperatures up to 2,400 C, and pressures up to at least 320 kilobars. Possible custom shapes include tubes, rods, insulators, capsules, and guides. Key differences in this innovative method include drilling along the crystallographic zone axes, use of a vibration minimizing material to secure the workpiece, and constant flushing of material swarf with a cooling medium/lubricant (water). A single crystal MgO block is cut into a section .5 mm thick, 1 cm on a side, using a low-speed saw with a 0.004 blade. The cut is made parallel to the direction of cleavage. The block may be cut to any thickness to achieve the desired length of the piece. To minimize drilling vibrations, the MgO block is mounted on a piece of adhesive putty in a vise. The putty wad cradles the bottom half of the entire block. Diamond coring tools are used to drill the MgO to the desired custom shape, with water used to wet and wash the surface of swarf. Compressed air may also be used to remove swarf during breaks in drilling. The MgO workpiece must be kept cool at all times with water. After all the swarf is rinsed off, the piece is left to dry overnight. If the workpiece is still attached to the base of the MgO block after drilling, it may be cut off by using a diamond cutoff wheel on a rotary hand tool or by using a low-speed saw.
Document ID
20120016270
Acquisition Source
Johnson Space Center
Document Type
Other - NASA Tech Brief
Authors
Danielson, Lisa
(Jacobs Technology, Inc. Houston, TX, United States)
Date Acquired
August 26, 2013
Publication Date
October 1, 2012
Publication Information
Publication: NASA Tech Briefs, October 2012
Subject Category
Man/System Technology And Life Support
Report/Patent Number
MSC-25052-1
Distribution Limits
Public
Copyright
Public Use Permitted.
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