Major Design Choices and Challenges that Enabled the Success of the Ejectable Data Recorder System

The Ejectable Data Recorder (EDR) subsystem was added to the Crew Module (CM) of the Ascent Abort 2 (AA-2) test flight due to a risk that the communications architecture would be insufficient to downlink all the data to the ground during the test flight. Since the EDR subsystem was a secondary system for data collection, AA-2 management enabled the team to take a different approach to hardware development that was more agile-like. This paper discusses key design decisions, technical challenges, and lessons learned that enabled the success of the EDR system during its flight on July 2, 2019.