Re-Architecting the NASA Wire Derating Approach

• Design of wiring for aerospace vehicles relies on an understanding of “ampacity,” which refers to the current carrying capacity of wires, individually or in wire bundles.
• Designers rely on standards to derate allowable current flow to prevent exceedance of wire temperature limits due to resistive heat dissipation within the wires or wire bundles. Designers select wire sizing and circuit protective device settings/sizing based on the standards.
• Exceeding the wire temperature rating can result in electrical, physical, and/or chemical degradation of the wiring insulation and conductor which could lead to a catastrophic failure.
• These standards can add considerable margin, in some cases underestimate the margin and are based on empirical data that is no longer available for review.