Ceramic Aerogels for Space High Temperature Applications

Aerogels play an important role in thermal insulation systems for space application. They are light-weight materials with low thermal conductivity, effectively suppressing heat transfer by conduction, convection, and radiation. Silica aerogels sinter at 600°C and polymer aerogels generally decompose below 450°C, meaning they are not suitable for high temperature insulation needs. This presentation will detail aluminosilicate aerogels, YSZ aerogel, and YbSZ aerogels that we have designed and developed for space high temperature thermal insulation applications. Aluminosilicate aerogels can be used up to 1100°C without losing the mesoporous structure, whereas YSZ aerogels and YbSZ aerogels can be used up to 1000°C. With further modification using SiO2 coatings, they also can be used at 1100°C by maintaining the mesoporous structure. Ceramic felts, mats, or papers were used to reinforce those aerogels in composites that do not flake and can be flexible. Hydrophobicity was also achieved by manipulation of the surface of those aerogels and their composites.