Thermal Vacuum and Vibration Testing of the Differential Thermal Expansion Thermal Switch

The Extended Stroke, Reverse Operation, Differential Thermal Expansion (DTE) Thermal Switch (TS) for Extreme Variable Environments uses materials with both positive and negative coefficients of thermal expansion (CTE) arranged in concentric cylinders so that the TS operates passively, opening a gap between interfaces to create a low thermal contact when cold, and closing the gap between interfaces to create a high thermal contact when hot. This paper details the testing of the TS at Marshall Space Flight Center (MSFC) including the vibration (vibe) test, pre-vibe thermal vacuum (t-vac) cycle test, post-vibe t-vac cycle test, and long duration t-vac cycle test. The data collected from the pre- and post-vibe tests are compared to show the impact of the vibe test on performance. The data collected from the long duration test is used to calculate the total thermal contact conductance through the TS interfaces for both ‘on’ (TS closed, during hot plateau) and ‘off’ (TS open, during cold plateau) configurations, and the turndown ratio is also calculated. Challenges experienced throughout testing are also discussed.